What is the Difference Between Tensile Strength & Yield Strength?

Tensile Strength vs. Yield Strength: A Sheet Metal Guide | Tong Lay Doo
Material Science 101

Tensile Strength vs. Yield Strength

Understanding the breaking point vs. the bending point. A critical guide for sheet metal fabrication and engineering.

Yield Strength

The stress level where a material begins to deform plastically (permanently).

"The Bending Point"

Tensile Strength

The maximum stress a material can endure while being stretched before breaking.

"The Breaking Point"

What is Yield Strength?

Yield strength is the precise point at which a material transitions from elastic deformation (reversible) to plastic deformation (permanent).

In construction and engineering, this is often the most critical number. Why? Because once a load exceeds the yield strength, the component will not return to its original shape. For ductile materials like mild steel, knowing the yield strength ensures the structure stays safe under load without warping.

  • Measured in: Megapascals (MPa) or psi.
  • Key Application: Determining safe load limits for beams and columns.

What is Tensile Strength?

Tensile strength, often called Ultimate Tensile Strength (UTS), represents the absolute maximum stress a material can withstand before it fractures or snaps.

It is measured by pulling a material until it breaks. While yield strength is about "bending," tensile strength is about "breaking." High tensile strength is vital for applications like cables, chains, or safety-critical automotive parts where total failure must be prevented at all costs.

  • Measured in: Megapascals (MPa) or psi.
  • Key Application: Evaluating brittleness and ultimate failure limits.

The Stress-Strain Curve

Yield Point Tensile Strength (Peak)

*Simplified representation.

Elastic Region: Below the yield point. The material stretches but snaps back.

Plastic Region: Past the yield point. The deformation is permanent.

Key Differences

Comparison Table

Property Tensile Strength (UTS) Yield Strength
Definition Maximum stress before breaking/fracturing. Stress at the onset of permanent deformation.
Key Role Determines the ultimate failure point. Determines the safe load limit for usage.
Material Focus Critical for Brittle Materials. Critical for Ductile Materials.
Stress Level Higher (The Peak). Lower (The Transition).
Curve Position Peak point on the Stress-Strain Curve. Transition from elastic to plastic region.

Other Measures of Strength

Compressive Strength

Measures resistance to being crushed or compressed. Essential for columns and supports.

Shear Strength

Assesses ability to resist sliding forces. Crucial for bolts, rivets, and beams.

Torsional Strength

Evaluates resistance to twisting forces. Important for drive shafts and spindles.

Why This Matters for Your Sheet Metal Project

If your project is in a low-stress environment, standard materials may suffice. However, for components exposed to heavy loads or high impact, ensuring adequate Yield and Tensile Strength is vital to prevent failure.

Trust Tong Lay Doo’s certified expertise for precision material selection.

Tong Lay Doo Industrial Co., Ltd

ISO 9001 Certified Metal Fabrication Experts.

© 2024 Tong Lay Doo. All Rights Reserved.

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